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Manufacturing Sector

The manufacturing sector is composed of companies who transform materials or substances into new products using physical-mechanical or chemical processes. Manufacturing creates new products or semi-finished products that will be used by other manufacturers to process into finished products, and as well creates products that will be used right away in the form of finished industrial products or consumer products.

In Calgary, the manufacturing sector is a major employer. According to Calgary Economic Development statistics the total employment in the manufacturing sector was higher than the construction industry and the energy sector (oil and gas, utilities).

Calgary has a great diversity of manufacturers and most of them are small entrepreneurial companies who have less than 50 employees. In Calgary, the manufacturing sector is less visible because there are only a few head offices of large manufacturing companies; these examples are Agrium Inc. and Dow Chemicals Canada.

In 2003, Alberta shipped over $45.8 billion in manufactured products, compared to $37.1 billion in 1999. The manufacturing sector accounts for 10% of Calgary�s GDP, and employs 9% of the labor force. Latest figures demonstrate surging performance in April 2004, with manufactured shipments raising 0.5 percent to $48.5 billion in the fifth straight monthly gain.

As a characteristic for Calgary, the manufacturing sector is predominantly industrial oriented, serving key industry sectors in Calgary: energy, construction and delivering parts for other manufacturing operations.

Calgary is one of the most dynamic cities in the country; it ranks as the second highest concentration of corporate head office in Canada, after Toronto. Major North American manufacturers who serve the energy sector (oil & gas producers, pipelines, utilities) and the construction industry have their own technical customer service offices in Calgary, or at least an authorized distributor or dealer located in the city. Manufacturer�s authorized equipment repair centers and authorized distributors for major manufacturers are an important part of Calgary�s economy.

What types of trades and professional occupations are in the manufacturing sector?
Alberta Learning Information Service - ALIS provides listing of occupations specific to industry sectors, Occupations by Industry Search you can select the following options:
. Metal Fabrication and Machinery Manufacturing Industry
. Other Manufacturing Industries (Printing, Electrical & Electronic Products & Other)

In addition to the occupations that are specific to the manufacturing operations, there are professionals and support staff working for manufacturing companies in general areas, such as: accounting and finance, information technology, health and safety, human resources, marketing, purchasing, sales and transportation logistics. Specialized manufacturers who sell to industrial customers often employ technical sales and customer support representatives who have a technical or science educational background.

The manufacturing sector contributes to growth in other economic sectors, generating employment in related business services, consulting, high technology � information technology and transportation.

Manufacturing Sector Employment Information
In Calgary, the total employment demand in manufacturing reached 55, 900 people in 2003. Calgary Economic Development forecasts a relatively high annual employment growth rate at 2.9% from 2003 to 2009.


2003 MANUFACTURING EMPLOYMENT FACTS: Calgary Economic Region

8.8 % of the total employment demand was in the manufacturing sector

55,900 people represent the total employment demand in the manufacturing sector, in Calgary

2.9% annual average employment growth rate forecasted for manufacturing operations in Calgary

In addition, it is expected that after the year 2005 there may be more opportunities for employment due to increased retirements. A contrary trend is also emerging, as some people continue to work past retirement age, reducing the number of replacement positions due to retirements.

Annual Growth Rate in the Occupation Group (Forecast for next four yrs.)
Supervisors              +2.4%           currently 2,600
Machine Operators    +2.5%           currently 9,140
Assemblers              +2.4%           currently 5,080
Labourers                +2.6%           currently 4,510


Types of Manufacturing Operations in Calgary
In Calgary manufacturing operations are very diverse, covering a wide range of companies from companies that have supplied for decades equipment and machinery for the oil and gas industry to high technology companies.

Among Alberta�s fastest growing companies in 2004 there are several manufacturers located in Calgary: BW Technologies, CSI Wireless Inc. (developer of wireless and global positioning systems products), Spindle Stairs & Railing Ltd. (manufacturer and installer of stairs and railings). The top performing manufacturing companies located in Calgary are Dow Chemical Canada and Winroc Corporation.

Manufacturers of Construction Products
Calgary has several manufacturers for products used in residential, commercial and industrial construction. Some examples of products manufactured in Calgary are: drywall, stairs and railings, ornamental forged iron railings and bars, cement for construction. The larger manufacturers in this category are: Lafarge Cement (Calgary factory located in S.E), Spindle Stairs & Railing Ltd. (stairs and railings), and Winroc Corporation (drywall, stucco).

Manufacturers of Machinery and Equipment
Calgary has a concentration of manufacturers who serve the energy sector, specializing in compressors, pipes, storage tanks and custom equipment design, manufacturing and installation. Examples of manufacturers with head offices located in Calgary are as following: Core Export Intl., Hanover Maloney, United Oilfield Inc. (centrifuges), Universal Industries (processing equipment), Wemas Metal Products (custom metal products). In addition, a unique company BW Technologies specializes in sensor technologies to detect toxic gases.

Manufacturers of Metal Structures and Piping
Calgary has several companies who specialize in steel structures for the energy sector, examples of companies in this category are: C & V Portable Accommodations (steel structures for oilfield operations), MaXfield Inc. (pressure vessels), Petro Field Industries Inc. (pressure vessels and piping), Universal Industries (tanks and silos), Wemas Metal Products (custom metal products and finishing).

Manufacturers of Specialty Plastics and Chemicals
Calgary has several manufacturers specializing in casting and moulding plastics for the oil and gas industry, and construction applications. Examples of larger manufacturers with head offices and operations located in Calgary are: Inerline Plastics (specialty container linings), Plasti-Fab Division of PFB Corp (expanded polystyrene for construction and geotechnical applications), Shaw Pipe Protection Ltd. - Berdero Shaw (insulated polyethylene pipe systems and insulating sprays/foam), Western Polymers - Wescan Precision Machine Inc. (casting plastics and manufacturing foam).

All global chemical manufacturers have sales and customer support offices in Calgary and Edmonton, the only chemical companies with the head offices located in Calgary are: Agrium Inc. (fertilizers) and Dow Chemical Canada (chemicals and plastics).

Manufacturers of High Technology Devices
Calgary has a growing high technology sector that provides software and hardware solutions for key industry sectors, such as: energy and transportation logistics. In the manufacturing category there are innovative companies such as: BW Technologies (sensors for toxic gases and fumes), CSI Wireless Inc. (developer of wireless and Global Positioning Systems GPS products).

Manufacturers of Consumer Products
Calgary has a large microbrewery manufacture, Big Rock Brewery Income Trust who also owns several breweries in British Columbia. Other manufacturers in this category include small entrepreneurial operations that produce specialty products (examples: Alberta Boot Company, Dairy Delight Corporation, Smithbilt Hats, Stampede Sewing Concepts, Wallaby Holdings - active wear)

Manufacturers of Furniture and Partitions
Calgary has one large manufacturer of office partitions and furniture systems: SMED Manufacturing. In addition, there are several small furniture shops that manufacture limited and unique custom made products for homes and small offices.

Trends that Impact on the Manufacturing Sector in Calgary
Trends with Positive Impact:
. Availability of a highly educated workforce Calgary for the energy sector: has the highest educated population in Canada with more than 60% of people with post-secondary education.

. There are a number of post-secondary institutions in Calgary that prepare graduates for technology oriented careers and provide skills upgrading: Southern Alberta Institute of Technology (SAIT), DeVry Institute, University of Calgary, Mount Royal College, Bow Valley College.

. Calgary is the transportation hub for Western Canada, with railway tracks crossing the city; in addition new road construction and major expansions are planned for the next several years.

. Alberta has the lowest corporate and small business taxes in Canada.

Trends with Negative Impact:
. Higher uncertainty about the global political and economic outlook, and in particular record high oil prices in the world.

. Tremendous growth of residential construction reducing land availability for industrial operations.

. The high value of the Canadian dollar combined with high-energy costs, create a difficult economic climate for Canadian manufacturers, increasing production costs and slowing exports.

. Globalization of businesses and especially the migration of Canadian and American manufacturing operations to other parts of the world to allow for lower production costs.

. Impending gas emission controls and other regulatory measures may contribute to increasing extraction and refining costs in oil and gas sector, increasing in turn the cost of raw materials, production and transportation for manufacturers.

Sources:
. Alberta Employment Immigration and Industry
. Calgary Economic Development
. City of Calgary
 
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This project is made possible by funding through Alberta Employment, and Immigration and the Government of Canada. DITPC and this web site are operated by Bow Valley College. Contents of this website are �2008 Alberta Employment, and Immigration please see our web site terms of use. l LAST UPDATED AUGUST 2008 l